Polystyrene EPS foam fish box making machine equipment applies PLC and touch screen with advanced molding technique can produce various shapes of EPS products, the vacuum and hydraulic system can increase molding speed and reduce cooling time.
Specifications of Polystyrene EPS Foam Fish Box Making Machine Equipment
1.This machine applies PLC and touch screen,advanced moulding technique and can produce various shapes of EPS products.
2.This machine can provide different kinds of foam articles with lower moisture content, high foaming speed and lower consumption of energy.
3.There are four kinds of operating mode (automatic,semi-automatic,pause-startup and manual operation)with safe-guard protective device to ensure safe operation.
4.This machine has microcomputer control and touch screen display. It can function high efficiently under computer control and management with high automation.Simplicity of operation and easy to maintain,it can reduce the labor intensity.
5.This machine applies advanced electrical and hydraulic integration system,which improves the moulding speed,lowers the energy consumption remarkably and reduces the environmental pollution.
6.Mechanic de-mould mode.
Item | SPZ120B | SPZ140B | SPZ175B | SPZ180B | SPZ200B |
mould size | 1200×1000mm | 1400×1200mm | 1750×1450mm | 1800×1600mm | 2040×1800mm |
product size | 1000×900 ×330mm | 1200×1000 ×330mm | 1550×1200 ×330mm | 1610×1400 ×330mm | 1850×1600 ×330mm |
back-window size | 1100×940mm | 1300×1080mm | 1600×1250mm | 1680×1440mm | 1920×1640mm |
mould opening distance | 210-1360mm | 270-1420mm | 270-1420 mm | 220-1370 mm | 290-1290 mm |
steam inlet | DN80 | DN80 | DN80 | DN100 | DN125 |
steam consumption | for making 1 ton of raw material it needs 12-15 tons of steam | ||||
cooling water inlet | DN80 | DN80 | DN80 | DN80 | DN80 |
cooling water consumption | 45-138kg/cycle | 50-150kg/cycle | 60-190kg/cycle | 80-200kg/cycle | 90-210kg/cycle |
compressed air inlet | DN65 | DN65 | DN65 | DN65 | DN65 |
compressed air consumption | 1.5m3/cycle | 1.8m3/cycle | 2m3/cycle | 2.2m3/cycle | 2.5m3/cycle |
inspiratory capacity for vacuum pump | 185m3/h | 230m3/h | 280m3/h | 280m3/h | 280m3/h |
installed power | 11Kw | 14.5Kw | 16.5Kw | 16.5Kw | 20.5Kw |
dimension | 5020x1980x3200mm | 4960x2140x3400mm | 5000x2450x3500mm | 5100x2610x3800mm | 5100x2900x4080mm |
weight | 4500kg | 5000kg | 6200kg | 6500kg | 7000kg |
time per cycle | 60-100s | 60-150s | 100-180s | 120-190s |
Hydraulic System:
*Adopt Famous Brand Hydraulic Components, Differential Pressure System Design, Can Achieve High Speed, Low Noise Operation, The Fastest Mold Opening And Closing Speed Can Reach 350mm/Sec, Can Achieve High Speed And Efficient Stable Operation;
*Two-Point Mold Opening And Closing, The Latest Mold Clamping Technology And Mechanism, Can Stabilize The Mold Clamping Pressure, The Equipment Is Not Easy To Leak During Production, And Effectively Improve The Energy Consumption (Steam) Utilization Rate.
Pipeline System:
*The Inlet, Outlet And Diameter Of The Valve Of Each Pipeline System Are Optimized, So As To Minimize The Waste Of Energy Consumption And Increase The Reaction Speed;
*The Design Of Cooling Pipe Makes The Water Cooling Fast And Efficient. The Mold Cavity Copper Tube Ring Design Makes The Product Contact Surface More Extensive, The Cooling Is More Sufficient, And The Product Surface Is Smoother And Smoother.
Molding System:
*Apply Electric Digital Proportional Valve: Adopt Imported Electric Digital Proportional Valve With Linear Position Sensor To Efficiently And Accurately Control The Proportional Opening Of The Angle Seat Valve And Combined With The Digital Pressure Sensor, So That The Mold Cavity Pressure Can Be Linearly Stable, Changed Traditional Equipment Analog Control Of Door Open And Close Two Switch Ways, With Imported Valve Brands Of Quality Guarantee And Stable Performance, While Effectively Saving Steam And Other Energy Consumption;
*EPP Molding Machine The Latest Heating System Bypass Pipeline, Can Effectively Shorten The Molding Time And Reduce Steam Energy Consumption.
Control System:
*Adopt Intelligent Control System And Humanized Windows System Operation Interface To Make The Operation More Convenient And Intelligent;
*The Imported Electric Proportional Valve Plus Linear Position Sensor And Pressure Sensor Are Used To Efficiently And Perfectly Cooperate With The Control System To Make The Feeding, Heating, Blowing, Water Cooling And Other Work More Accurate, Stable, Reliable And Efficient;
*The Latest Production Molding Technology Makes It Convenient And Efficient Control Equipment To Effectively Improve Production Efficiency.
Mold Replacement System:
*Using The Guide Rail, Material Bumping And Quick-Change Frame And Other Mechanisms, After The Mold Is Assembled In The Assembly Area, The Quick-Change Frame Is Placed On The Guide Rail To Run To The Machine Position And Converted To The Machine Guide Rail Positioning, The Mold Is Positioned By The Positioning Mechanism, At This Time Manual Locking (Automatic Models Do Not Require Manual Participation), At The Same Time Complete The Docking Of The Material Pipe, Etc., Convert The Internal Time Of The Previous Mold Change To The External Time, Greatly Reduce The Downtime Of The Mold Change, And Truly Realize Smcd (Qcot) ,Improve Equipment Utilization Rate, Greatly Improve The Working Environment Of Mold Installers, Improve Work Efficiency, Save Labor Costs, Simple Maintenance, Improve Worker Safety, Meet The Modern Industry'S HE&S Requirements, Mold Change Time Is About 20-30 Minutes.
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